High Platform Soft Sealed Ball Valve Assembly Line

High Platform Soft Sealed Ball Valve Assembly Line

Beayta is a leading China high platform soft sealed ball valve assembly line manufacturer. The design principle and standards of the upgrade and renovation project for the assembly line of high platform soft sealed ball valves include missing part detection and alarm functions installed in necessary positions of fixtures. Structural components such as support seats and bottom plates, as well as welded components, are subjected to manual aging methods such as tempering to completely eliminate internal stress and ensure long-term non deformation. By manually loading and unloading workpieces, a permission signal is issued through a two handed button. Brother workstations and other automatic execution stations, each equipment action is controlled by electrical units, with interlocking function and self diagnosis function, displaying the fault location, troubleshooting, and equipment not moving. The conveyor system complies with the national requirements for conveyor equipment specifications. The design of the electronic control system meets the process requirements, ensuring the reliability, safety, and management of the conveying system control design.

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Product Description

Beayta is a leading China high platform soft sealed ball valve assembly line manufacturer. The production line process of this equipment first involves incoming materials: there are two ways to receive materials for the valve body/cover. The first way is to feed the products that have been cleaned and dried by the front machine to the tooling board, and then transport them to the assembly station OP01 by AGV car. The second method is for AGV to transport the valve body and valve cover from the ingredient warehouse to the OP01 station; Ball, valve stem, packing pressure plate, upper and lower valve seats, sealing ring, positioning fixture. Before the equipment starts, the staff places materials on the fixture, which is designed to meet the equipment's 12 hour working time; Production line mode: automated assembly; Production line compatibility: material tray switching+tooling switching; Collect the ID of the material tray, corresponding product information, and the situation of each workstation, and collect and save the locally available USB drive for export, and connect with the MES system; The material tray and assembly tooling are stored in a centralized manner; Transmission: Double layered speed chain transmission. When assembly malfunctions, semi-finished products can be horizontally moved out, and after offline resolution, the products can be manually put back into production; Security protection: The automation part of the production line is isolated from the robot part by a safety fence; Equipment reserved maintenance door, oil tight safety switch, door open equipment does not start, door switch equipped with safety door lock.
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