Upgrade of assembly line of platform soft seal ball valve

This project consists of robot upper plate, CCD photo detection equipment, robot assembly equipment, cavity screw assembly and valve body, valve cover assembly equipment, combined with nut tightening, made up of manual assembly equipment and so on. Project Size: 22300 * 5200 * 3000 large-scale equipment.Double-layer circulating double-speed chain assembly line, Upper Assembly, lower back-empty plate, two ends for the lifting plate to achieve circular transfer, double-layer circulating double-speed chain main structure constructed of aluminum profiles; The material plate is made of aluminum plate + partly inlaid wear-resistant steel, or directly made of steel plate.

One of the platform of the soft seal ball valve assembly line upgrading project this project includes several important equipment has been described as follows: the first is the robot automatic upper plate: high platform and low platform two types of products share; Two six-axis robots complete the parts feeding tray tooling, the specific feeding model assembly sequence, the product position to design needs. The second is the detection station: after the tooling is in place, the transmission line after the edge limit, the transmission line lifting mechanism action, to achieve the plate fine positioning;The camera takes a picture to identify, after the identification is completed, qualified directly into the next station, unqualified, manual processing, after re-testing OK tooling plate down, CCD detection content, parts have, positive and negative and position attitude, product body and bonnet furnace number. The furnace number of the product is clear and easy to be recognized by CCD. Such as font blur, equipment alarm, manual input furnace number storage. The third central control screw assembly and valve body, valve cover fit station: 6-axis robot carrying bolt tightening device to achieve assembly, with distance sensors, ensure that the length of bolt into the valve body consistent; The Gripper is servo-controlled, the gripper distance and torque can be switched according to different products to meet the product flip-fit. The fourth is a three-station full-automatic pressure test station: after the completion of the Assembly, the robot grasp. Products only test high-pressure water shell, high-pressure water seal, low-pressure gas seal; test pounds of test standard API598, pressure test records can automatically save, print, docking MES system.

The platform soft seal ball valve assembly line upgrade transformation item can be in the altitude 1000m below the environment, the temperature adapts the highest temperature 45 degrees, the lowest temperature -15 degrees. The goods supplied by Suzhou  Precision Automation Machinery Co. , Ltd. must comply with the latest Chinese laws, regulations and relevant standards and specifications, and meet the special requirements of the local government. And to ensure the advanced nature of the goods, reliability, economy and practicality, and for brand-new goods.

This paper introduces the overall design of the Electrical Control Project: each workstation adopts domestic industry first-line brand PLC can offset as the main control unit, supporting industrial-grade color touch screen and fault alarm device. In the touch screen is divided into different areas: Nibble set to go, status display area, fault alarm area, manual adjustment area. The start, stop and emergency stop of the system can be carried out by the independent start and stop button station, all of which can be adjusted on the touch screen. The floor distribution cabinet shall include the main switch and each branch open,Have Power Indicator lamp floor distribution cabinet to consider all logistics. The terminal needs to be pressed, line number to print all signs to use plastic, line number and signs clear, wear-resistant, fixed firmly, equipment, electrical and gas line protection is reliable, solid. Equipment control system alarm integrity, complete protection, safe and reliable, reasonable design. The station adopts the standard line groove, strong electricity, control line, pipeline separate. The equipment has the maintenance item reminder function, pops up the maintenance information regularly, prompts the operator.

The equipment conveying system meets the requirements of the national standard for conveyor equipment. The design of electronic control system of conveyor should meet the technological requirements. The reliability, safety and convenience of equipment should be fully considered in the design of conveyor system control.

The after-sales service of Suzhou Bayat Precision Automation Machinery Co. , Ltd. is also unspeakable. The technical and training service will arrange two engineers, maintenance personnel and operators to conduct on-site training, provide a certain amount of training materials. Installation and commissioning services: free of charge for the company to provide on-site guidance and coordination. Acceptance Service: on-site staff will arrange acceptance issues, with a high quality of business; on-site problem-solving, without undue delay or delay, to the company's best service.

The advantage and performance of the upgrade item can not only improve production efficiency, but also reduce production cost, increase production stability and product quality. The reformed assembly line can improve the production efficiency and shorten the production cycle. By adopting automatic production, the labor cost is reduced greatly, at the same time, the waste of spare parts and the rate of production defects are reduced. The new production technology is adopted to make the production more stable and reduce the artificial interference and equipment failure rate in the production process. The assembly line can ensure the accuracy and consistency of every detail, thus producing higher quality products. Can also meet market demand, enhance the market competitiveness of enterprises, for the long-term development of enterprises to provide a better guarantee.

Suzhou Bayat Precision Automation Machinery Co. , Ltd. r & D, production, sales: automation equipment and parts, molds, hardware design, processing, sales: New Energy Vehicles and parts sales: plastic products, anti-static products, labor protection products, wire and cable self-management and agent of all kinds of goods and technology import and export business. Welcome to consult with us.