DN50-DN150 soft seal gate valve digital assembly line

This is a cooperative project with China Nuclear Su Valve Technology Industry Co., Ltd. This project mainly considers less humanization, modularization, expansion and reuse, the main length of this production line is about 20 meters * 2.5 meters * 2.5 meters * L * W * H) is based on the actual design, using the upper and lower forms, with elevators at both ends, used to cycle the tooling board. The upper layer is the working layer, and the lower layer is under the plane reflux. It can bear 100 KG per meter. The line speed is 10 meters per minute, variable frequency.The transmission line adopts the RF2050 triple speed chain.

The wire body adopts customized special aluminum, each station has a barrier and a jacking mechanism in the automatic station to ensure that the pressure of the equipment is not eaten on the aluminum, the manual operation table is equipped with hand holding box, fluorescent lamp lighting, SOP +, the special plane adopts independent PLC control mode, and the touch screen operation interface monitors the logical action of a single equipment.The whole project is equipped with upper machine for the OK quantity and NG products of all stations, can set the production quantity, and single model switching, etc. In the artificial station necessary line behind the loading frame, the front is equipped with gaskets and other small material boxes, and equipped with photovoltaic.The surface treatment of steel parts of the production line for plating, spraying.The whole production line can consider the expansion of reserved product information input communication and production line data collection function in the later stage.

The overall layout of the line body adopts the 6-axis robot automatic feeding plate, parts assembly artificial station, valve flipping automatic station and so on。

The key technology of this wire body is the 3D camera and manipulator to grab the valve body, the double conveying wire body actual case: CCD vision automatically determines the product specification, model, type, the 6-axis robot automatically grab the workpiece valve body, the valve cover are put on the wire body tooling for positioning. ST30 parts assembly manual station is the cavity nut, valve rod, thrust ST30 parts assembly manual station is twisting the middle cavity nut, valve rod, thrust nut, ST50 automatic test is the robot grab the valve body on the rotating table into the test table for product leakage, leakage and valve rod torsion test. The second is ST20 parts assembly manual station is mainly the gate plate nut to the gate plate, the gate plate to the valve body, the gasket closed cover, label. Key Technology - Case of Fully Automatic Three Station Test Bench. There are also products that have been tested in the ST60 automatic feeding and grabbing station's automatic testing platform. Qualified products are placed in three qualified products, while unqualified products are placed on qualified product pallets. When they are fully placed, an alarm is triggered to remind manual loading and unloading of the pallets.

The informatization of this production line is also very advanced, which can obtain the most reliable factory view and delivery target status, as well as advanced reports such as production, defects, downtime, and OEE. The Pareto

diagram inside provides real-time data for accurate and effective data analysis. Remote operation management can also be used to remove speculation from work. In speculation, one of the root causes of problems lies in inventory management, OEE, and labor issues. The gears of the machine are not consistent, which can lead to biased, inconsistent, expensive data, or in most cases, completely inaccessible. Predictive and preventive maintenance.

The main components on the equipment are all big brand components from China, such as SMC, Yadeke, Siemens, Schneider, etc. Some of them are not customized in the market, and we create the most perfect equipment according to customer requirements to ensure quality.

The warranty for products shipped from our company is one year, with a 24-hour response to customer requests. Within one year, if there are any non-human quality problems with the equipment, we will provide free repairs,

and we guarantee that it will be used normally according to the confirmed technical requirements. If there is a problem with the equipment, we will propose a solution within 24 hours after receiving your call and resolve the

problem within the time frame agreed upon by the buyer. After the acceptance by both parties, we will provide technical support and training on the use and maintenance of the equipment.

Finally, Suzhou Beiyate Precision Automation Machinery Co., Ltd. does not only produce this type of products. If you are interested, click on the Beiyate website to visit other products. Suzhou Beiyate Precision Automation

Machinery Co., Ltd. is not limited to these. Welcome everyone to come and visit. There is an ancient Chinese saying: "A small temple has great capabilities." The company has introduced a professional research and development technology team, composed of professional technical talents such as master's students and senior engineers from well-known domestic universities. The core team of the company has rich experience in design, production, and sales in the valve testing press industry. In 2022, under the leadership of the company's technical director, the first fully automatic assembly production line for industrial ball valves both domestically and internationally was successfully developed. The CCD visual system was used to obtain valve furnace number, serial number, and product material information. The FID card reader was used to connect with the customer company's database, and automatic mold changing processing could be achieved. Choosing Beiyate is accurate, providing you with a refined service range and pursuing excellence; Accurate, timely, and precise information.