Bayat Automatic Screw Lock Machine: Leading a New Era of Efficient and Stable Intelligent Screw Locks

2024-06-24

The working principle of the filter automatic locking screw machine: Before starting, manually install the filter onto the fixture and install the fuse and copper bar. After installation, manually scan the code and bind the corresponding production progress records. Then, after the two handed button is activated, the conveying module will transport the tooling to the CCD detection mechanism to identify whether the fuse is installed correctly. If it is not installed correctly, the workpiece will be transported to the original position for the next step. If it is not correct, the workpiece will be transported to the original position and an alarm will be triggered. The NG action is linked to the defective product box. After the NG action is detected, the defective product box must be placed in the action to complete the reset and allow for restarting. The conveying module transports the tooling to the positioning parts of the auxiliary pressing mechanism, and the screw module locks the screws (automatic screw feeding). After locking the screws, the auxiliary pressing mechanism returns to its original position. The conveying module transports the tooling back to its original position and manually removes the corresponding parts.

The purpose and requirements of the filter automatic screw locking machine: The filter automatic screw locking machine is a manual workstation that only requires one person to operate. It is mainly used for tightening the screws for fuse installation, equipped with a tightening gun (DDK), using torque control. There is torque feedback when tightening, and an alarm is triggered when the torque is not qualified. The data can be stored and queried. The CCD automatically identifies whether the fuse is installed correctly, that is, whether it is installed in the wrong direction; Install additional limit fixtures to locate the fuse and manually scan the QR code to read the product. Record and store information. It is a very user-friendly and cost saving device. There are three detection methods, the first one is visual inspection: using a camera from the Hikvision brand to determine whether the fuse is installed correctly. The second type is product testing: checking the presence of the product and confirming that the tooling is in place; The third type is safety detection: the equipment is specially equipped with safety gratings to protect the safety of operators.


Video explanation of filter automatic locking screw machine:



The advantages of filter automatic screw locking machine: Many customers are not clear about how to choose an automatic screw locking machine when inquiring about it. In fact, the selection is based on their own products. First, they need to test whether it is suitable with samples or customize it according to the characteristics and needs of the user's product. The five major advantages of automatic screw locking machines compared to traditional screw machines are: firstly, compared to traditional manual screw machines, automatic screw locking machines directly transport to the batch nozzle, saving operation time, improving efficiency and stability. The second point is that the operation of the automatic locking screw machine involves multiple tightening ports working together synchronously, which improves productivity and reduces labor costs. The third point is that the automatic locking screw machine has precise torque, convenient adjustment, and ensures locking quality. The fourth point is high automation, simple operation, and employees can quickly grasp the operation and debugging. The fifth point is to reduce the labor intensity of workers. Traditional manual placement of screws and alignment of screw heads require a lot of work time and energy. The sixth point is strong versatility, small size, and can be used in conjunction with production line operations, making product replacement convenient.

Compared with manual operation, automatic screw locking machines not only improve production efficiency, but also reduce labor costs, reduce human errors, and ensure consistency in product quality. Its emergence has brought unprecedented vitality to the production lines of the home appliance manufacturing industry. Whether it's a TV, refrigerator, or washing machine, the automatic locking screw machine can easily handle it and has become an indispensable and important equipment in the home appliance manufacturing industry. In the future home appliance manufacturing market, automatic locking screw machines will continue to play an important role. With the continuous progress of technology and the continuous development of industry, automatic screw locking machines will become more intelligent and efficient. It will become a powerful tool for improving production capacity and efficiency in the home appliance manufacturing industry, injecting new impetus into the sustainable development of enterprises. Let's hope together that the automatic locking screw machine will shine even brighter in the future field of home appliance manufacturing!

Suzhou Beiyate Precision Automation Machinery Co., Ltd. is a company that has been engaged in the non-standard automation field of valves for many years. Not only has it created in the automatic locking screw machine of filters, but it is also far ahead in large valves, lasers, compressors, and other fields. As a renowned leader in the industry, it provides solid and reliable valve products for the valve industry with its process, technology, and continuous innovation concept. Since its establishment, the company has focused on the research and development, production, and sales of various types of valves. The company has a professional R&D team that closely follows cutting-edge technology, constantly innovates, and strives to apply advanced technology to products. At the same time, the company has also introduced advanced production equipment and testing instruments to ensure that every production process meets the standards. In short, Suzhou Beiyate Automation Machinery Co., Ltd. has become an indispensable force in the valve industry with its product quality, professional service spirit, and continuous innovation spirit. In the future, the company will continue to adhere to the principle of "quality first, customer first" and provide higher quality products and services for the non-standard valve industry.

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