Magnetic steel adhesive on motor housing

2024-09-29

The fifth generation motor shell adhesive magnetic steel automation equipment is used to detect height magnetic steel. This equipment is a fifth generation motor shell adhesive magnetic steel equipment, with the following configuration:

ST10: Automatic magnetic steel feeding;

ST20: Automatic upper shell, glue coating inside the shell, magnetic steel combination on the automatic shell

ST30: Oven

ST40: Automatic detection of magnetic steel thrust and height, CCD detection of positional accuracy, gauge detection, automatic pressing of bearings, and oil injection;

ST50: Automatically load and unload materials, and place the finished products in the material box; end.

Introduction to the overall 3D layout of the fifth generation motor housing with adhesive magnetic steel:

Manually place the anti magnetic steel and the casing separately on the feeding fixture. The magnetic steel is placed in groups and positioned according to the shape; The casing adopts blow molding disc tooling; Manually feeding once can meet the equipment's material consumption for 1 hour; Configure the magnetic steel feeding chain plate line, manually place it, automatically flow to the end, have a pushing mechanism to push out the magnetic steel, have a cutting mechanism to cut out the magnetic steel one by one, configure a 4-axis robot to pick up and load the magnetic steel onto the fixture, and have magnet pre suction; The next workstation is equipped with a CCD detection mechanism to check the integrity of the magnetic steel. This mechanism is reserved and may not be required if not specified; Configure the casing feeding mechanism, with a 4-axis robot placing the casing on a 4-station turntable. The glue coating mechanism automatically applies AB glue, mixes automatically, and measures the coating amount; The up and down speed is controlled by servo, and after combination, the adhesive bonding area is ≥ 80% of the outer circumference area of the magnet; Configure the casing sleeve magnetic steel combination mechanism, using module transfer, with a cylinder top at the bottom, the magnetic steel returns to its original position, the casing is inserted, the cylinder retracts, and the spring maintains the magnetic steel expansion force;

This section adopts a production line form, with each workstation equipped with a blocking mechanism and a lifting mechanism to accurately position the tooling board;

This equipment is equipped with MES system for process control, remote monitoring, production tracking, production statistics and analysis. It mainly includes subsystems such as production management, technical standard management, quality management, equipment management, energy management, material management, production statistics and analysis, production data management, production personnel management, and corresponding extended functions. MES system can enhance the overall competitiveness of enterprises, meet the development needs of production and manufacturing, including multi variety and multi batch, high quality and low cost, flexible manufacturing quick response, energy conservation, emission reduction and environmental friendliness, etc., helping enterprises improve order acceptance rate, shorten delivery time, reduce labor costs, and improve capital turnover rate.

Video operation of the fifth generation motor shell adhesive magnetic steel equipment:


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